DISCONNECT THE TOOL FROM THE POWER SOURCE. You can maneuver a mounted template onto a large workpiece easier than clamping a large workpiece to the jig. 15F). 19.CHECK DAMAGED PARTS. 5.The inside diameter of the template guide used with the straight bit is 17/32". As dovetails provide a very tight drawer construction with interlocked wood joints and maximum glue surface they will withstand decades of use. The Model and Serial No. Follow instructions for lubricating and changing accessories. Hand Levers (2) 3. Rubber gloves and non-skid footwear are recommended when working outdoors. that will fit into this dimension. The purpose of this document is to provide you with an advanced knowledge of the jig and to promote that Do not wear loose clothing or jewelry. Step 6 - Connect your router to the power source and cut the pins as far as the template will allow. (3) Product prices and availability are accurate as of the date/time indicated and are subject to change. When tool is used outdoors, use only extension cords marked “Suitable for use with outdoor appliances – store indoors when not in use.” If an extension cord is to be used outdoors it must be marked with the suffix W-A or w following the cord type designation. 7C). Clamp stop blocks to the clamping board for rapid setups of repeated cuts. 10D). So, rather than stop production and try to manufacturer a few new boards just plan ahead and have 5-10% of your drawer sides as spares. Step 6 - Connect your router to the power source and cut the tails (Fig. 3.GUARD AGAINST ELECTRIC SHOCK. 11D). Remove the half-blind depth bracket. 5.You can make joints using a router table by inverting the mounted templates. 13A). You may need to use extra washers. 18.STAY ALERT. Step 2 - If the board is a width in 1" increments, (12", 13", etc. Use protective handles to keep your hands away from the router bit. SUPPLEMENTARY. There’s not much to this tip other than speed. Step 4 - Align the lines of the template with the edges of the clamping board. 0000000776 00000 n Planning to make a lot of dovetail drawers? The best dovetail jig to buy is the one that’s right for your budget and uses. Want to avoid splinters on your dovetails? 0000203968 00000 n Wear protective hair covering to contain long hair. 13B). 0000002653 00000 n Use bits. 7D). Step 3 - Insert the threaded nut into the offset clamping block (Fig. Since 1/2" shank bits are stronger and are much less prone to deflection than the 1/4" shank bits, we recommend that you use the 1/2" shank bits with the 4210 and 4212 dovetail jigs, and with the 4211 and 4213 accessory kits. 18A). A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual. Step 8 - Repeat STEPS 6 and 7 until the pins are cut across the entire board. Step 3 - If the joint is too loose, move the template toward you slightly. 0000001881 00000 n Why? Then go with the most straightforward cut possible. 3.BE SURE CORD SET IS FREE and will not hang up during routing operations. 1.READ AND FOLLOW ALL SAFETY INSTRUCTIONS in the instruction manual supplied with your router. And honestly, they are all almost invaluable at allowing DIY’ers and professionals alike achieve a higher quality cabinet or furniture project. Keep proper footing and balance at all times. If you have any questions relative to its application DO NOT use the tool until you have written. Step 2 - Drill the pilot holes for #10 screws on the face of the board as indicated in the drawing (Fig. The template guide used with the dovetail bit has an inside diameter of 21/32". You would then move the tail board to the left of the leftmost finger by 1/4" and clamp it in place (Fig. Not interested in just making the standard dovetails? Keep tools sharp and clean for better and safer performance. Make a counterbore, NOTE: If your pin board is thinner than 3/4", modify, the dimension. 3.The length of the cutter determines the maximum thickness of wood that can be cut. The length of the cutter on the dovetail bit is the maximum thickness of the pin board. Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage. If you have any questions relative to its application DO NOT use the tool until you have written Porter-Cable and we have advised you. When not in use, tools should be stored in dry, and high or locked-up place – out of reach of children. Use clamps or a vise to hold work. 0000005918 00000 n 6C). You should be able to see the pilot holes in the elongated slot of the template Fig. Loose clothing, draw strings and jewelry can be caught in moving parts. You would then move the tail board to the left of the center of the fingers by 1/4" and clamp it in place. 4.KEEP HANDS CLEAR of cutter when motor is running to prevent personal injury. This angle matches the tapered fingers used to guide the straight bit. Similarly, invert all operations (setting the router bit, etc.). Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. There are a wide variety of woodworking jigs available to make projects easier.